WHAT IS AN ANTIMICROBIAL FILTER PAPER? APPLICATIONS IN FACE MASK PRODUCTION
A standard face mask must be capable of filtering dust and preventing harmful pathogens such as viruses and bacteria. So, what sets a regular mask apart from one that protects against disease-causing agents? The key lies in the inner antimicrobial fabric or filter paper. In this article, Bignanotech will walk you through everything you need to know about antimicrobial filter paper—a critical material in the production of high-efficiency face masks.
1. What is antimicrobial filter paper?
Antimicrobial filter paper is a specialized filtration material made from polypropylene (PP) fibers using the meltblown spinning technique. The polymer is melted, extruded through fine nozzles, and blown by high-pressure hot air to form ultra-fine fibers. These fibers are then collected into a nonwoven web that effectively blocks airborne particles, dust, bacteria, and viruses—even those of microscopic size.
This advanced filtration medium is key to ensuring face masks meet protective health standards.
2. Quality assessment criteria for antimicrobial filter paper
The quality of antimicrobial filter paper is commonly measured by its BFE (Bacterial Filtration Efficiency). BFE evaluates the material’s effectiveness in blocking bacteria by analyzing bacterial concentrations before and after passing through the filter layer.
A higher BFE percentage means better performance. Medical-grade antimicrobial filter papers typically achieve a BFE of 95% or higher—ensuring reliable protection in surgical and healthcare environments.
3. Applications of antimicrobial filter paper in healthcare and safety
Antimicrobial filter paper plays a crucial role in the medical industry. It is commonly used as the middle filtration layer in:
Surgical face masks
Medical face masks
Respiratory masks for hospitals and clinics
Besides protecting against bacteria and airborne contaminants, some advanced antimicrobial papers also provide UV protection, making them ideal for a wide range of protective gear.
4. How to choose the right antimicrobial filter paper for face mask manufacturing
Selecting the right antimicrobial paper depends on the application and regulatory requirements. For medical mask production, the filter paper should have a minimum BFE of 95%.
When sourcing filter materials, manufacturers should prioritize certified suppliers with proven quality standards.
Why choose Bignanotech?
Bignanotech is a trusted manufacturer and distributor of antimicrobial filter paper in Vietnam. Our products are developed using high-grade raw materials and cutting-edge Japanese meltblown technology. We provide:
High BFE antimicrobial filter paper
Competitive pricing for bulk orders
Fast delivery and expert consultation
Certificates from Korean and Japanese partners
As global demand for protective masks continues to grow, Bignanotech is your reliable partner in ensuring quality, safety, and efficiency.
Contact us for antimicrobial filter paper supply:BIG NANO TECHNOLOGY CO., LTD.
Representative Office: Tower A, The Manor, Me Tri Street, My Dinh 1 Ward, Nam Tu Liem District, Hanoi, Vietnam
Hotline: (+84) 0868939595
Email: sale@bignanotech.com.vn
Website: http://bignanotech.com.vn/
For manufacturers in Korea and Japan, operational excellence demands precision, safety, and environmental responsibility. N-FIBER oil absorbent pads by BIGNANOTECH, developed with advanced Japanese nanotechnology, provide a superior solution for spill management—keeping facilities clean, compliant, and efficient.
I. Why N-FIBER Oil Absorbent Pad Are the Superior Choice
1. Powerful Oil Absorption – Water Repellent
Made from 100% high-grade polypropylene, N-FIBER absorbs up to 50 times its own weight in oil.
Oil-only selectivity: Absorbs hydrocarbons, repels water—ideal for both factory floors and water surfaces.
Fast response: Absorbs oil in 1–3 minutes, reducing downtime and hazards.
2. Engineered for Demanding Environments
Anti-static treated: Safe for use in oil refineries, chemical plants, and electronics facilities.
Durable fiber structure: Tear-resistant even when saturated—built for tough industrial use.
Multiple formats: Available in pads, rolls, and booms to suit every spill location.
3. Cost-Effective and Eco-Conscious
Made in Vietnam with Japanese technology – no import taxes, lower logistics costs than US/Australian alternatives.
Reusable up to 3–5 times, cutting waste and operation costs.
Environmentally compliant, aligning with ISO and EHS standards in Korea and Japan.
II. Ideal Applications
Precision Equipment Maintenance – Wipe oil from CNC machines or robotic arms to ensure output quality.
Factory Floor Safety – Address oil spills near heavy machinery to prevent slips and fires.
Environmental Protection – Use in drainage or wastewater systems to prevent oil pollution.
Routine Maintenance Efficiency – Clean belts, tools, and parts to minimize downtime
III. How to Use N-FIBER Oil Absorbent Pad
Place the pad directly on spills or spread it across the affected area.
Wait 3–5 minutes for full absorption. Pad darkens when saturated.
Reuse or dispose responsibly according to local environmental laws.
IV. Why Partner with BIGNANOTECH?
Globally trusted – Exported to Japan, EU, and the Americas
Vietnam-made, Japan-tech – Best of quality and cost-efficiency
Tailored formats – Pads, rolls, and booms in custom sizes
Reliable performance – Proven in real-world industrial use
📞 Contact BIGNANOTECH for samples and technical support:
A self-assembled composite of graphene oxide and chitosan can capture gold from electronic waste many times more efficiently and selectively than existing materials, researchers in Singapore have shown. The material could potentially eliminate several purification steps and make industrial recycling more economically competitive.
Because of the inertness of gold, its mining has a significant environmental footprint, usually requiring toxic chemicals such as mercury or cyanide to extract it from other components of the ore. This stability, together with its high electrical conductivity and ductility, makes it useful in electronics. Recycling gold to reduce mining faces the same extraction problems. Unwanted components are decomposed using one of several possible processes such as immersion in aqua regia (a concentrated mixture of hydrochloric acid and nitric acid). This yields a mixture of gold(I) and gold(III) ions mixed with copper, nickel, zinc and many others. ‘Now electrolysis is used,’ says Daria Andreeva at the National University of Singapore; ‘Electrolysis is a very long process that can take days or even weeks, so it’s a very interesting approach to look at how to make [separation] more efficient from an energy or time point of view.’
In previous work, Andreeva and colleagues led by Kostya Novoselov – who shared the 2010 Nobel prize in physics with Andre Geim for his work on graphene – developed self-assembled membranes from graphene oxide and other materials for applications ranging from tunable water filtration to corrosion prevention. In the new work, the researchers combined a solution of chitosan with a dispersion of graphene oxide flakes. When freeze dried, it formed a sponge-like material with ion-binding sites that could selectively capture and reduce both gold(I) and gold(III) ions – which must usually be extracted separately. Their material demonstrated substantially higher capacity to adsorb both ions: previous adsorbents have captured around 0.3g gold(I) and 2g gold(III) per gram of adsorbent – theirs captured 6.2g gold(I) and 16.8g gold(III).
Moreover, their material did not require an electrical input – the material could donate sufficient electrons. ‘It’s a two-stage process,’ explains Novoselov. ‘The ions adsorb fairly tightly, but then we reduce them into the metallic state and we get nanocrystals of gold. These nanocrystals are not chemically adsorbed but only van der Waals adsorbed, so it is easier to remove them.’ The researchers are now working to develop a better understanding of the mechanism and to improve the specificity for gold still further. ‘In e-waste there is a thousand times more copper than there is gold,’ says Novoselov. ‘So while this is better than traditional materials, it’s still an open question whether it’s good enough for industry.’
‘This is really good,’ says Yang Su at Tsinghua University in China, who in 2022 co-authored a paper with Geim and others on gold extraction using reduced graphene oxide. ‘The adsorption capacity is astonishingly high.’ He notes the paper ‘shows us that there are a lot of things we didn’t know before about graphene systems and their chemistry’. He says he will be interested to see more detailed theoretical modelling of how the system can supply enough electrons to reduce so many gold cations with no applied voltage. He also hopes similar ideas might be useful in other metals, pointing out that if electric vehicles take over there will be a lot of unwanted platinum in catalytic converters to recycle.
References K Yang et al, Proc. Natl. Acad. Sci. USA, 2024, 121, e2414449121 (DOI: 10.1073/pnas.2414449121)
As industries around the world push the boundaries of innovation, materials science has become a foundational component of technological advancement. Few materials embody this potential more than graphene. A single layer of carbon atoms arranged in a hexagonal lattice, graphene has captured the attention of scientists and engineers due to its exceptional properties. BIGNANOTECH, a pioneering provider of high-tech graphene materials, is leveraging graphene’s extraordinary characteristics to provide high-quality graphene ink and graphene powder solutions. These products are not only cutting-edge but also have the potential to drive progress across multiple industries.
What is Graphene? The Science Behind the “Miracle Material”
Graphene was first isolated in 2004 by researchers Andre Geim and Konstantin Novoselov, an achievement that earned them the Nobel Prize in Physics in 2010. Graphene is unique because it consists of a single layer of carbon atoms bonded in a two-dimensional hexagonal lattice, a structure that imparts some extraordinary properties:
Exceptional Strength: Despite being just one atom thick, graphene is about 200 times stronger than steel. This makes it one of the strongest materials ever discovered, while remaining incredibly lightweight.
Superior Electrical Conductivity: Graphene’s unique structure allows electrons to move through it at an extremely high speed, making it an excellent conductor. It’s more conductive than copper and ideal for applications requiring efficient energy transfer.
Thermal Conductivity: Graphene has impressive heat conductivity, enabling efficient heat dissipation, which is crucial in electronics where overheating is a constant challenge.
Flexibility and Transparency: Graphene is also flexible and nearly transparent, making it ideal for applications in flexible electronics, optoelectronics, and even in next-generation displays.
These properties make graphene an ideal candidate for applications across industries like electronics, energy, medical devices, aerospace, and beyond. As graphene continues to make its mark on the high-tech materials landscape, BIGNANOTECH’s contributions to this sector are helping companies capitalize on the material’s full potential.
One of BIGNANOTECH’s flagship products, graphene ink, is set to revolutionize the realm of printed electronics. Traditional conductive inks, which often rely on precious metals like silver, present challenges due to their cost, weight, and environmental impact. Graphene ink, on the other hand, offers a high-performance alternative that addresses these limitations and opens new avenues for electronic manufacturing.
Enhanced Electrical Performance: Graphene ink provides higher electrical conductivity than traditional inks. Its atomic structure allows for superior electron mobility, which translates into faster data transfer and more reliable performance in electronic devices.
Environmentally Sustainable: Unlike metal-based conductive inks, graphene ink is a carbon-based material, which aligns with environmentally sustainable production practices. This makes it particularly appealing to companies focused on reducing their carbon footprint.
Cost-Effective and Efficient: Graphene ink is less expensive than traditional metal-based inks, especially since it can achieve high conductivity at lower concentrations. This cost-effectiveness is beneficial in large-scale production scenarios.
Broad Applicability: The potential uses for graphene ink are vast, spanning from flexible sensors and RFID tags to wearable electronics and solar cells. For example, in wearable devices, graphene ink offers comfort and durability, as it remains functional under bending and stretching.
Applications of Graphene Ink
The versatility of graphene ink allows it to be applied in numerous fields:
Wearable Electronics: Graphene’s flexibility and conductivity make it ideal for developing lightweight, wearable tech such as fitness trackers, medical sensors, and smart clothing.
Printed Sensors: Graphene ink enables the creation of flexible and thin sensors that can be printed onto various surfaces. These sensors are critical in industries like healthcare, where monitoring patient vitals in real-time is essential.
Energy Harvesting: In renewable energy applications, graphene ink’s conductive properties make it a powerful component in creating more efficient solar cells, leading to cleaner, sustainable energy solutions.
BIGNANOTECH’s graphene ink is meticulously crafted to ensure quality, consistency, and adaptability, making it a preferred choice among researchers and manufacturers alike.
Alongside graphene ink, BIGNANOTECH also produces high-quality graphene powder, a versatile material that has gained traction in industries that demand durability, strength, and flexibility. Graphene powder serves as a critical ingredient in applications ranging from energy storage to composite materials.
Enhanced Mechanical Properties: When added to other materials, graphene powder can significantly increase strength and flexibility. This makes it an invaluable component in industries such as aerospace, automotive, and construction, where durable, lightweight materials are essential.
Energy Efficiency: Graphene powder’s high conductivity benefits energy storage solutions, such as batteries and supercapacitors, where efficient charge and discharge cycles are required.
Thermal Regulation: Due to its excellent heat conductivity, graphene powder is used in thermal management solutions, especially in electronics and automotive industries where heat dissipation is a major concern.
Graphene powder’s adaptability makes it suitable for various applications:
Battery Technology: Graphene powder can enhance the energy storage capacity and lifespan of batteries, which is critical in the era of electric vehicles and renewable energy storage.
Composite Materials: Graphene powder, when incorporated into plastics, metals, and other materials, can improve strength-to-weight ratios. This application is pivotal in the aerospace and automotive industries, where lightweight and resilient materials are essential for performance.
Thermal Management in Electronics: As electronic devices become smaller and more powerful, managing heat has become a significant challenge. Graphene powder offers a solution for thermal regulation, helping prevent overheating in devices.
BIGNANOTECH’s commitment to quality ensures that their graphene powder is of the highest purity and performance standards, making it suitable for even the most demanding applications.
BIGNANOTECH stands out as a leader in the graphene market not only for the quality of its products but also for its dedication to advancing scientific and technological boundaries. Here are a few reasons why BIGNANOTECH is a preferred partner for businesses looking to harness the power of graphene:
Uncompromised Quality: BIGNANOTECH follows rigorous quality control procedures to ensure the purity and consistency of their graphene materials. This commitment to quality gives businesses confidence in the performance of their products.
Scientific Expertise: The company employs a team of experts in materials science and engineering who continuously work to improve and innovate graphene applications.
Sustainable Approach: BIGNANOTECH is dedicated to environmentally friendly production methods, positioning it as a forward-thinking company in a market that values sustainability.
The Future of Technology with BIGNANOTECH’s Graphene Solutions
Graphene is still in its early stages of adoption, but the potential applications continue to grow. From revolutionizing electronics and energy storage to creating stronger, lighter, and more durable materials, graphene’s impact on technology and industry cannot be overstated. With BIGNANOTECH’s graphene ink and graphene powder, businesses have the opportunity to be part of a high-tech future where efficiency, performance, and sustainability come together.
Conclusion
The future is being built with graphene, and BIGNANOTECH is paving the way. Whether you are in electronics, energy, healthcare, or aerospace, BIGNANOTECH’s high-tech graphene materials can bring unparalleled value to your products. Their graphene ink and graphene powder are more than just materials – they are tools to transform and elevate industry standards. With the power of graphene, companies can create faster, more efficient, and more resilient products, driving innovation in an increasingly competitive market.
Choose BIGNANOTECH to lead your industry with high-quality, high-performance graphene solutions that are ready to meet the demands of the future.
In the age of renewable energy, hydrogen is emerging as a clean, versatile fuel source with the potential to revolutionize how we power our lives. This lightweight element, known for being the most abundant substance in the universe, is produced through various technologies that allow us to harness its energy. But how exactly is hydrogen manufactured today, and what are its most popular uses in our modern world? Let’s explore.
How Hydrogen Is Manufactured
Hydrogen is not found in its pure form on Earth, so it must be extracted from other substances. The production methods for hydrogen vary, with the most common processes being:
1. Steam Methane Reforming (SMR)
Steam Methane Reforming is the most widely used method for hydrogen production. In this process, natural gas (mainly methane) reacts with steam at high temperatures to produce hydrogen, carbon monoxide, and carbon dioxide. While efficient and cost-effective, SMR generates significant carbon emissions, raising concerns about its environmental impact.
2. Electrolysis of Water
Electrolysis is a cleaner method of hydrogen production, especially when powered by renewable energy sources such as solar or wind. It involves passing an electric current through water (H₂O), splitting it into hydrogen (H₂) and oxygen (O₂). The use of renewable energy in electrolysis allows for the production of “green hydrogen,” a sustainable and zero-emissions alternative to fossil-fuel-derived hydrogen.
3. Biomass Gasification
In this method, organic materials (biomass) are heated in a controlled environment to produce a mixture of gases, including hydrogen. While not as common as SMR or electrolysis, biomass gasification is gaining traction due to its potential to utilize waste materials and reduce overall emissions.
4. Partial Oxidation
Partial oxidation involves reacting hydrocarbons like natural gas or coal with oxygen at high temperatures to produce hydrogen. While it is efficient, this process also generates carbon emissions, making it less environmentally friendly than some alternatives.
The Most Popular Applications of Hydrogen Today
As hydrogen production technology evolves, its applications are expanding across various sectors, contributing to cleaner energy solutions and innovative industrial processes. Below are some of the most prominent uses of hydrogen today:
1. Energy Storage and Power Generation
Hydrogen is playing a key role in energy storage systems. Renewable energy sources, like solar and wind, are intermittent by nature. Hydrogen offers a solution to this challenge by storing excess energy in the form of hydrogen gas. This stored hydrogen can later be used in fuel cells to generate electricity, providing a stable and reliable energy source, even when the sun isn’t shining or the wind isn’t blowing.
2. Fuel Cells for Transportation
One of the most exciting applications of hydrogen is in fuel cells, particularly for transportation. Fuel cell vehicles (FCVs) use hydrogen to generate electricity, powering electric motors without the need for heavy batteries. Unlike conventional vehicles, FCVs emit only water vapor, making them an attractive alternative to fossil fuel-powered cars. Companies like Toyota, Hyundai, and Honda are already rolling out hydrogen-powered vehicles, and many believe hydrogen fuel could play a significant role in the future of transportation.
3. Industrial Uses
Hydrogen is a key component in many industrial processes. In the chemical industry, it is essential for producing ammonia, a critical ingredient in fertilizers. Hydrogen is also used in oil refining, where it helps convert crude oil into gasoline and other fuels. Additionally, hydrogen plays a role in metal production and processing, where it is used to remove impurities and improve the quality of metals like steel.
4. Hydrogen for Heating and Cooling
Hydrogen is increasingly being used as a clean fuel for heating and cooling systems. When combusted, hydrogen produces heat without emitting carbon dioxide, making it a viable option for reducing greenhouse gas emissions in residential and commercial buildings. Some countries are even exploring hydrogen as a replacement for natural gas in domestic heating systems.
5. Aviation and Space Exploration
Hydrogen has been used for decades in space exploration. It powers rockets, including the main engines of NASA’s Space Shuttle, by burning liquid hydrogen with liquid oxygen. As the world looks toward the future of air travel, hydrogen-powered aviation is being explored as a way to decarbonize long-haul flights. Aircraft manufacturers are investigating hydrogen fuel cells and combustion engines as alternatives to traditional jet fuel.
The Road Ahead for Hydrogen
While hydrogen holds great promise as a clean energy carrier, challenges remain. The cost of hydrogen production, especially through green methods like electrolysis, is still high compared to traditional fossil fuels. Infrastructure for hydrogen distribution and storage is also limited, which hinders its widespread adoption.
However, with ongoing advancements in hydrogen production technology and growing investments in hydrogen infrastructure, the future of hydrogen looks bright. As we strive toward a more sustainable world, hydrogen could play a pivotal role in decarbonizing industries, transforming transportation, and supporting renewable energy systems.
Conclusion
Hydrogen’s versatility and potential as a clean energy solution are driving its growing importance in today’s world. Whether it’s powering vehicles, fueling industrial processes, or enabling renewable energy storage, hydrogen is becoming a key player in the global transition toward a sustainable energy future. As we continue to innovate in its production and application, hydrogen could be the fuel that powers the next generation of technologies and industries.
To discuss and cooperate in developing this technology, please contact us BIG NANO TECHNOLOGY Hotline: (+84) 879 808 080 – (+84) 868 939 595 Email: sales@bignanotech.com
Graphene looks set to disrupt the electric vehicle (EV) battery market by the mid-2030s, according to a new artificial intelligence (AI) analysis platform that predicts technological breakthroughs based on global patent data.
A worker checks battery pack parts at a Sunwoda Electric Vehicle Battery factory in Nanjing, Jiangsu province, China, March 2021. Credit: Feature China/Future Publishing via Getty Images.
With the global transition towards an electrified transportation system gathering pace, the search for the perfect EV battery – offering the ideal balance of cost, energy density, safety and environmental sustainability – becomes ever more salient. There are around a dozen battery chemistries vying for market dominion; which one will emerge victorious is the veritable trillion-dollar question. For the near-term at least, traditional lithium-based batteries are likely to maintain their grip on the market, with sodium-based batteries offering a cheap and green alternative for certain applications, according to new research from Focus, an AI analysis platform that predicts technological breakthroughs based on global patent data. It is the emergent graphene and dual-ion batteries, however, that are likely to truly disrupt the market one day.
The research suggests that graphene batteries in particular will emerge in the early to mid-2030s to challenge their lithium counterparts for the EV crown, as the price of graphene production falls precipitously. This development promises to not only vastly improve EV performance but also offer a boon to energy efficiency and carbon reduction targets. “If there is one battery technology to keep an eye on, it is graphene,” says Jard van Ingen, Focus’s CEO and co-founder.
The young pretenders
Focus analyses the current state of EV battery chemistries and forecasts which ones look set to dominate in the years ahead. Using an approach inspired by research from the Massachusetts Institute of Technology, the Focus platform processes large volumes of global patent data in real time using three types of AI: large language models do continuous research into global patent data archives for tech scouting, scoring and comparisons; vector search provides real-time intelligence on the global innovation and technology landscape; and multivariate regression offers predictive analytics by identifying relationships between data and real-world outcomes. Focus calculates ‘Technology Readiness Levels’ for the maturity of battery technologies and a ‘Technology Improvement Rate’ to measure the increase in performance per dollar per year of different battery chemistries.
“In essence, for EVs, it is all about finding that sweet spot between energy density, safety, cost and sustainability,” says Kacper Gorski, Focus’ head of operations. “Each of these chemistries brings something unique to the table, and their development will shape the future of electric mobility. The key question is, however, which are actually progressing fast and which are over-hyped?”
Focus found that all lithium-based battery technologies are improving at similar speeds. The current dominant chemistries, lithium-nickel-manganese-cobalt and lithium-iron-phosphate, are improving year-on-year (YoY) at rates of 30% and 36%, respectively. Lithium sulphur batteries are improving at 30% YoY and silicon anodes at 32%, meaning the pair are unlikely to disrupt the market – truly disruptive technologies have improvement speeds that are significantly and consistently higher than their competitors. Similarly, although much has been written about the potential of solid-state lithium batteries, Focus found the technology is only improving at a rate of 31% YoY, meaning it too is unlikely to disrupt the incumbents.
The same goes for similarly hyped sodium batteries, which have a 33% improvement rate – putting them within a measurement error of lithium-iron-phosphate batteries. Van Ingen explains that sodium batteries have a relatively modest energy density, limiting the mileage they can offer EVs without adding too much weight to the vehicle. They would, however, make sense for stationary storage, where weight is not a limiting factor. “So if all you need is relatively cheap batteries for grid demands, then sodium-batteries make a lot of sense,” he says. “They could even work for lower-end EVs – really cheap, high volume–production vehicles designed for short distances. It is a relatively fast improving technology, it is just not going to completely disrupt the market.”
It is some of the more nascent battery chemistries that are generating the most excitement. Magnesium-sulphur batteries are improving at a rate of 24.4% YoY, magnesium-ion batteries at 26%, nanowire batteries at 35% and potassium-ion batteries at 36%. However, these all pale in comparison to graphene batteries, which are improving at a whopping 48.8% YoY, or dual-ion batteries, which boast a 48.5% YoY improvement rate. “Because the improvement speeds of graphene and dual-ion batteries are significantly and consistently higher than other battery chemistries’, these can be considered disruptive,” says van Ingen.
However, in a head-to-head between the two chemistries, Focus believes graphene batteries hold the higher potential, as the research is more developed and the element more ubiquitous. The technology offers a huge step up for the performance of EVs, promising high energy densities, increased cycle life (the number of charge and discharge cycles a battery can complete before losing performance) and fast charging. Its main downside at present is its prohibitive cost, driven by the eye-wateringly expensive price tag of graphene production.
“Graphene is a really basic material derived from any carbon source,” says van Ingen. “The base material is really plentiful, it is all over the place, but the way to turn it into graphene is the limitation. Current production methods are way too expensive.”
Graphene batteries, the true disruptor
For graphene batteries to disrupt the EV market, the cost of graphene production must come down significantly. Graphene is currently produced at around $200,000 per ton, or $200 per kilogram (kg). It is difficult to predict how cheap production needs to be before manufacturers start to use it in their batteries, but Focus believes this will happen when graphene becomes comparable with lithium.
Lithium carbonate currently costs around $16/kg to produce and analysts believe it could fall a further 30% to $11/kg in 2024. Focus’s forecasting method estimates the improvement speed of graphene production at 36.5% YoY. So, assuming the current price of $200/kg and a target price of $11/kg, Focus forecasts graphene production will become cheap enough for the material to force its way into battery chemistries by around 2031.
According to Focus, there are around 300 organisations currently working on graphene battery technology. Of the top ten companies best positioned to disrupt the battery market with graphene, Focus ranks Global Graphene Group as the leader. Its subsidiary, Honeycomb Battery Company, recently announced a landmark combination deal with Nubia Brand International aimed at enhancing Honeycomb’s manufacturing and research capabilities, with a primary focus on advanced battery technology for EVs.
Similarly, StoreDot, the only start-up in the top ten, has made impressive progress in 2023. The company is set for mass production of its ‘100in5’ battery cells in 2024. These cells are designed to deliver at least 100 miles of range with just five minutes of charging. StoreDot has formed strategic agreements with the likes of Volvo Cars (Geely), VinFast and Flex|N|Gate. In early 2024, it collaborated with Volvo Cars’ Polestar on the world’s first ten-minute EV charging demo. Its battery quality has been validated after testing by 15 leading global manufacturers, showing no degradation even after 1,000 consecutive ‘extreme fast charging’ cycles.
Toray Industries, on the other hand, has been identified by Focus as the fastest iterating player (the lowest cycle time). The company has made significant progress in its graphene battery research, developing an ultra-thin graphene dispersion solution with excellent fluidity and electrical and thermal conductivity – particularly beneficial for applications such as battery and wiring materials. Toray is thus able to create very thin, high-quality graphene from inexpensive graphite materials. The technology, claims Toray, offers a 50% better battery life than traditional carbon nanotubes used as conductive agents.
“Looking ahead, the biggest bottleneck now for graphene batteries is to find a production method that can really do it at scale,” concludes van Ingen. It is still a field mostly dominated by research, but this will catapult it out into the real world within the next decade, according to Focus.
Hydrogen-electric powertrain developer H2FLY is focused on proving the feasibility of the promising clean technology, according to Professor Dr Josef Kallo, co-founder and CEO.
Earlier this month Californian eVTOL developer Joby conducted a first-of-its-kind hydrogen-electric demonstration, with its prototype air taxi demonstrator successfully making a 523 mile flight “with water as the only by-product”. It is believed to be the first forward flight of a hydrogen-powered VTOL aircraft.
Joby designed and built the demonstrator’s liquid hydrogen fuel tank (capable of storing up to 40kg of liquid fuel), which feeds hydrogen into a fuel cell system, designed and built by H2FLY.
Speaking to Aerospace Global News, H2FLY’s Dr Kallo said: “We are looking first of all to show the technology is feasible. It is possible from a functional perspective to have high continuous power installed in an aircraft and also have the fuel there for a couple of hours. This is a very good achievement to show that not only does technology have to be there, but we have to now step into the qualification part.”
He added: “We are part of the Joby universe, which makes me very proud. In the last couple of weeks we could show that it is also possible to fly with a liquid hydrogen propulsion system that was developed by Joby.”
The Stuttgart, Germany-based company achieved another record-breaking flight in September 2023 when it made the world’s first piloted flight of a liquid hydrogen-electric aircraft using its proprietary fuel cell technology.
H2FLY has secured funding from the German Federal Ministry for Digital and Transport (BMDV) as part of its regional commercial aircraft fuel cell development, aiming to develop and test a high-performance system with an output of 350kW. The funding marks the commencement of the BALIS 2.0 Project, launched at Stuttgart Airport.
H2FLY is the leader of the initiative, set to receive €9.3 million from the BMDV over the next two years, with funding also provided as part of the German Recovery and Resilience Plan (DARP) via the European Recovery and Resilience Facilities (ARF) in the NextGenerationEU programme.
In the evolution of electronic devices, silicon has always been dominant. However, with the continuous advancement of Moore’s Law, the physical limitations of silicon-based materials are becoming apparent. Today, we are on the brink of an industrial revolution, with various sectors exploring different materials, notably wide bandgap semiconductors like SiC and GaN. The latest buzz surrounds graphene.
Discovered in 2004 by two professors at the Chernogolovka Institute of Microelectronics at the University of Manchester, graphene has been hailed as a miracle material. Graphene, a two-dimensional material consisting of a single layer of carbon atoms, boasts three remarkable properties:
It is extremely strong, being over 200 times stronger than steel.
It has extremely high carrier mobility.
It possesses very high thermal conductivity, allowing efficient heat dissipation and preventing electronic devices from overheating.
Graphene seems ideal for the electronics industry, but it lacks a bandgap, a crucial property for transistor switching. For the past 20 years, efforts have focused on “opening a gap” in graphene, the primary challenge for commercial applications.
Graphene was discovered in 2004 using Scotch tape on a piece of graphite
Recent research by Professor Walter de Heer’s group at the Georgia Institute of Technology and Professor Ma Lei at Tianjin University has successfully created a bandgap in graphene, unlocking new potential for its application in semiconductors. By imposing specific constraints during growth on SiC, they developed semiconducting epitaxial graphene (SEG) on single-crystal silicon carbide substrates with a bandgap of 0.6 eV and room-temperature mobility exceeding 5000 cm²V⁻¹s⁻¹, ten times that of silicon and twenty times that of other two-dimensional semiconductors. Graphene allows electrons to move through it much faster, akin to driving on a smooth highway versus a gravel road. This breakthrough opens new possibilities for graphene’s application in semiconductors.
Their research was published in the journal Nature on January 3 (Image source: Christopher McEnany/Georgia Institute of Technology)
How is a Bandgap Created in Graphene?
There are two main methods: the nanoribbon approach, where graphene is cut or shaped into ultra-fine nano strips, and the substrate interaction method, which uses the interaction between graphene and its growth substrate to create a bandgap. The former involves complex manufacturing processes and variability among samples, posing challenges for large-scale production. The latter involves selecting specific substrate materials and adjusting growth conditions to alter graphene’s electronic properties.
The method used by Professor Walter de Heer’s team involves the latter approach. They focus on developing a “buffer layer” of graphene on silicon carbide (SiC). As early as 2008, it was known that the buffer graphene layer formed on SiC could be semiconducting, but obtaining wafer-level samples was challenging. They achieved this by heating SiC semiconductor material, causing silicon atoms on the surface to sublime, leaving a carbon-rich layer that recrystallizes into multiple layers with a graphene structure. Some of these layers form covalent bonds with the SiC surface, exhibiting semiconducting properties. However, the disorder in the epitaxial graphene layer formed spontaneously on SiC results in extremely low mobility, only 1 cm²V⁻¹s⁻¹, compared to room-temperature mobilities up to 300 cm²V⁻¹s⁻¹ in other materials.
To address this, the researchers used a near-equilibrium annealing method. By sandwiching two SiC chips together with the silicon face of the upper chip facing the carbon face of the lower chip, they created a controlled environment. In high-purity argon at 1 bar pressure and around 1600°C, they grew atomically flat terraces uniformly covered by a buffer layer, resulting in a chemically, mechanically, and thermally stable SEG network aligned with the SiC substrate. This method allows SEG to be shaped using conventional semiconductor fabrication techniques and seamlessly connect with semimetallic epitaxial graphene, making it suitable for nanoelectronics.
Three stages of epitaxial graphene (SEG) production process
SEG Manufacturing Process:
A graphite crucible filled with two 3.5 mm × 4.5 mm SiC chips is heated by eddy currents in a quartz tube.
The chips are stacked, with the carbon face of the lower chip facing the silicon face of the upper chip. At high temperatures, a slight temperature difference causes material flow, forming large terraces on the seed chip and a uniform SEG film.
The process involves three stages:
Heating the chips to 900°C in vacuum for about 25 minutes to clean the surfaces.
Raising the temperature to 1300°C in 1 bar argon for 25 minutes to form evenly spaced SiC bilayer steps.
Increasing the temperature to 1600°C in 1 bar argon, resulting in “step bunching” and “step flow,” forming large, atomically flat mesas where the SEG buffer layer grows.
Their research achieved significant progress, forming a graphene buffer layer on SiC with a bandgap of about 0.6 electron volts, roughly half that of silicon (1.1 eV) and close to germanium (0.65 eV), much narrower than SiC’s bandgap (3 eV). According to the Georgia Tech blog, it took them 10 years to perfect the material.
The discovery of epitaxial graphene not only expands graphene’s application range but could also trigger a paradigm shift in electronics. However, graphene will likely complement rather than replace silicon. This breakthrough in graphene buffer layers provides new momentum for “beyond silicon” technology, particularly in wide and ultra-wide bandgap semiconductors, such as power electronics for electric vehicles and spacecraft electronics. It also promotes in-depth research into integrating various functional devices like sensors and logic components on SiC, crucial for developing renewable energy and managing unstable inputs.
No need to wear uncomfortable smartwatches or chest straps to monitor your heart rate if your comfortable shirt can do the job better. This is the idea driving the “smart clothing” developed by a lab at Rice University.
The Brown School of Engineering lab, led by molecular and chemical engineer Matteo Pasquali, reports in the American Chemical Society’s journal Nano Letters that they have sewn carbon nanotube fibers into sportswear to monitor heart rate and continuously record the wearer’s electrocardiogram (ECG).
According to the research team, these fibers conduct electricity like metal wires but are washable, comfortable, and less likely to break when the body moves. Overall, the enhanced shirt can collect data better than standard chest strap monitors that take direct measurements during trials. When combined with commercial medical electrode monitors, the carbon nanotube shirt provides better ECG results.
Lauren Taylor, the study’s lead author, said, “The shirt needs to be snug against the chest. In future research, we will focus on using denser arrays of carbon nanotube fibers to increase the surface area in contact with the skin.” The researchers noted that the nanotube fibers are soft and flexible, and clothing incorporating them can be machine washed. The fibers can be machine-sewn into fabric like standard thread.
The zigzag stitching pattern allows the fabric to stretch without breaking the fibers. Taylor noted that the fibers not only provide stable electrical contact with the wearer’s skin but also serve as electrodes to connect electronic devices such as Bluetooth transmitters that relay data to smartphones or connect to Holter monitors that can be stored in the user’s pocket.
Pasquali’s lab introduced carbon nanotube fibers in 2013. Since then, these fibers, each containing tens of billions of nanotubes, have been studied for use as bridges to repair damaged hearts, electrical interfaces with the brain, use in cochlear implants, flexible antennas, and applications in automotive and aerospace industries.
Their development is also part of the Carbon Hub based at Rice—a multidisciplinary research initiative led by Rice and launched in 2019. The original nanotube fibers, about 22 microns wide, were too thin for a sewing machine to handle. Taylor said a rope maker created a thread that could be sewn, essentially three bundles of seven fibers each, braided into a size comparable to standard thread.
Taylor explained, “We worked with someone who sells small machines designed to make ropes for model ships. He built us a mid-scale device that works similarly.” The zigzag pattern can be adjusted to account for the stretch of the shirt or other fabrics. Taylor said the team is working with Dr. Mehdi Razavi and his colleagues at the Texas Heart Institute to find ways to maximize skin contact.
The research team notes that fibers woven into fabric can also be used to embed antennas or LEDs. Minor modifications to the fiber’s shape and related electronics could eventually allow clothing to monitor several vital signs—exertion levels or breathing rates.
Taylor noted that other potential applications might include human-machine interfaces for cars or soft robots, or as antennas, health monitors, and ballistic protection in the military. Taylor commented, “We demonstrated with a collaborator a few years ago that carbon nanotube fibers dissipate energy on a per-weight basis better than Kevlar.”
Pasquali commented, “We have found that after two decades of development in labs worldwide, this material performs well in many applications. Due to the combination of conductivity, good skin contact, biocompatibility, and softness, carbon nanotube fibers are a natural component for wearable devices.”
Pasquali believes that while the wearable device market is relatively small, it could pave the way for a new generation of sustainable materials created from hydrocarbons through direct splitting—a process that also produces clean hydrogen. Developing such materials is a core focus of the Carbon Hub. Pasquali concluded, “We are in a situation similar to solar cells a few decades ago. We need application leaders who can create the momentum to scale up production and increase efficiency.”
Researchers from various institutes in Barcelona and Germany have demonstrated that a hybrid material consisting of a monolayer of graphene and a metallic grating structure is an excellent candidate for relevant commercial applications in which efficient nonlinear conversion of (invisible) terahertz light is required. This work has just been published in ACSNano, in a paper with Dr Klaas-Jan Tielrooij, leader of the ICN2 Ultrafast Dynamics in Nanoscale Systems group, as last author. Metal grating combined with graphene opens up the road to terahertz nonlinear photonic applications.
Nonlinear optical conversion – i.e. the process by which an incident light beam of a certain wavelength turns into rays of different wavelengths, due to its interaction with the material it passes through – is relevant to for many current and future technologies, such as imaging, information storage and processing, telecommunication, quantum technologies, and other fields.
The ideal material for these applications should provide, first of all, a very high conversion efficiency, which means that a significant fraction of the incoming beam has to be converted into light of the desired wavelengths. It is also required to have a small footprint (that is, as little material as possible has to be used); to be compatible with standard CMOS technology used in most electronic devices; and to be able to operate at room temperature. Particularly needed is an optimal solution for applications in which the incident light is in the terahertz (THz) region of the electromagnetic spectrum. This light cannot be seen by the human eye, yet it is commonly used for applications ranging from airport security to product inspection, and can play an important role in future communication technologies.
Two-dimensional materials are highly interesting for light conversion. They consist of a single layer (or a couple of them) of atoms and thus have almost zero-thickness (this is why they are called 2D materials). This characteristic ensures a small material footprint. In addition, since they are thinner than the wavelength of light, the optical waves propagating in these materials remain in phase. Among them, graphene, a by-now-well-known material made of a monolayer of carbon atoms arranged in a honeycomb structure, is particularly promising. This is because it exhibits very large nonlinear conversion coefficients, especially in the THz range. On the other hand, though, its extremely reduced thickness affects its conversion efficiency, due to the small quantity of matter the light can interact with. To overcome this problem, the authors decided to combine graphene with another material system that enhances this interaction.
A team of researchers from the Catalan Institute of Nanoscience and Nanotechnology (ICN2, Spain), the Helmholtz-Zentrum Dresden-Rossendorf (HZDR, Germany), the Institute of Photonic Sciences (ICFO, Spain), the Max Planck Institute of Polymer Research, Mainz (Germany), the University of Bielefeld (Germany) and the Technical University of Berlin (TUB, Germany) have combined graphene with a metallic structure that provides field-enhancement, leading to a hybrid material characterized by very high nonlinear light conversion efficiency. As explained in a scientific article recently published in ACSNano, this structure (grating-graphene) produces outcoming light at the new wavelength having an intensity more than 1000 times higher than the one obtained using just graphene.
Dr Klaas-Jan Tielrooij, leader of the ICN2 Ultrafast Dynamics in Nanoscale Systems group and last author of the paper explains: “The combination of graphene and a metal grating leads to highly efficient conversion of terahertz light, reaching up to 1% (in field) for rather weak incident light.” Dr Jan-Christoph Deinert, from HZDR, first author of the work, adds: “This hybrid material made it possible for us to observe light that oscillates three times, five times, seven times, and even nine times faster than the incoming light.”
The outstanding conversion efficiency of this hybrid material guarantees low power consumption in the conversion process, while the compatibility of graphene with CMOS technology allows for integration in devices based on such technology. Overall, this grating-graphene structure presents itself as an excellent candidate for commercially viable applications requiring nonlinear conversion in the terahertz regime, chip-integration, room temperature operation and low power consumption.